Shuttle test printing interruption....

We finally received the new extruder for our 3d printer. Even though this now gives us the consistence and the desired extrusion thread we are wanting, there are still problems showing up. Seems we may now have to replace the entire printer since the heat sensor on the extruder is fluxuating wildly giving an inconsistent draw. I am looking for the best extrusion process to produce some good shuttles to offer my customers. With that being said, we will have at least two sizes that we are offering once I can get a good production going. The large size will be approximately 3.5 inches long with or without a hook on the end. The regular size will be approximately 2.5 inches long also with or without a hook on the end. I have not yet decided if I will continue to attach my Apophysis graphics to the shuttles or try to do something else. I love having a unique design for my shuttles and the idea of the all being made on computer. This really does fit in with my background as a computer programmer by training. 

We have continued to work on the printer with no further luck in getting the extrusion process to produce a consistent product. In the picture below, you will see an attempt at repairing the edge of the shuttle where the supports are broken off after printing. It seems that the inconsistency of the heat has left weak spots in the material which leave it weak and easily broken. Since I know that there will be those who are very picky about this, I am choosing not to accept this in the manufacturing process. I am hoping that the replacement printer will arrive soon and we will be back to printing once again. 

I am pleased with the overall look to the new shuttle design as they are all one piece construction and do not require gluing together as other designs do. It is also apparent that I can adjust the size of the shuttle without any structural changes. I will be able to expand my offerings down the road to include flat shape shuttles, thread winders and different printing colors. The files will have to be built for me to be able to make the different shapes on the printer but that will be down the road. The colors will be run in batches as they come off of very long reels. Our first offering will most likely be from the current reel of purple filament that we have on hand. The designs attached may or may not be repeats of the Apophysis files I have already made up or something new. I can look into making images similar to what is available in other shuttles. I will just have to consider how to make these unique to me. I have already been approached to make them exclusive to a certain shop. Not sure how that will work and if I can still sell them on my own. I could create some special stuff  that would only be available through any event that I attend. If this ever gets up and running, I am hoping that this will fund my travel expenses to any of the workshops and events coming up later this year.

Let me know in the comments below.

Happy tatting!


Arial - the Tattered Faerie

Happy 2017!

This poor blog has been neglected for the last year. I did not realize just how long it has been since I sat down to write anything on here. My wish for this next year is to set up good blogging habits and try for at least one post a week. I have bought myself a planner so that I can plan out the things I want to post about this year. 

To begin with my Etsy shop has been on hiatus for the last year as I began exploration of new projects on our 3D printer. Hubby and I have finally come up with a new one piece construction. I am hopeful we will have at least two sizes available. There are plans down the road to develop some flat shuttles as well. Here is just a peek at the new shuttles coming out this year:

I still need to smooth out the edges where the support attaches and then figure out the images to attach to the finished shuttle. I hope to have both a plain shuttle and the shuttle with a pick as shown above. I really love playing with new technology. With my formal background training in computer information systems, what do you expect?

There were a lot of things going on over the last year. I did manage to keep up with my associated Facebook page and post pictures of what I had been working on. I am going to try better to keep up with this blog and post more often.

Question for you: What shape would you love to see in a flat shuttle? Do you like the idea of thread winders to go along with the shuttles? If and when I can get more colors, what other colors would you like to see the shuttles available in?

Let me know in the comments below.

Happy tatting!


Arial - the Tattered Faerie